PLC · SCADA · Control Panels · Sensor Integration · Pan-Gujarat
Industrial Automation
Solutions Gujarat
Gujarat's trusted industrial automation partner — PLC programming, SCADA/HMI design, control panel engineering, VFD commissioning, and safety interlock systems. From Siemens to Allen-Bradley, from relay upgrade to GAMP 5 pharma automation. Complete project delivery from design to handover.
Certified Platform
PLC / SCADA
350+ Projects
Across Gujarat
— WHAT IS INDUSTRIAL AUTOMATION —
From Manual Controls
To Intelligent Automated Systems
Industrial automation replaces manual controls, relay logic, and operator-dependent processes with PLC-based control, SCADA monitoring, and smart sensor integration — delivering consistent quality, real-time visibility, and measurable energy savings across your plant.
What Every Prism Automation Project Delivers
Design → Programming → Commissioning → Support
PLC / SCADA
Siemens, Allen-Bradley, or client-specified platform
Panels
In-house fabricated, tested, ISA/IEC standard wiring
Validation
GAMP 5 / 21 CFR Part 11 (pharma) or FAT/SAT
Safety
SIL assessment, ESD, fire & gas interlock (IEC 61511)
Documentation
P&ID, loop diagrams, As-Built, O&M manuals
After-sales
AMC, software support, emergency callout
Manual control = inconsistent quality, safety risk, and rising labour cost
Plants relying on operator judgement for critical process parameters experience batch-to-batch variability, safety incidents, and escalating manpower costs. PLC automation eliminates these variables — consistent setpoint control, interlocked safety responses, and documented process execution.
No SCADA = no visibility — faults are discovered after damage has occurred
Without real-time monitoring and alarm management, process deviations go undetected until product is out-of-spec or equipment fails. SCADA gives operators live process visibility, trend analysis, and instant alarm notifications — enabling proactive response before problems escalate.
Fragmented automation creates data silos and compliance gaps
Plants with standalone PLCs, incompatible protocols, and no data historian struggle with OEE reporting, batch traceability, and audit compliance. Prism designs integrated automation architectures — unified SCADA, consistent protocols, and centralised data for ISO, GMP, and FSSC audits.
— AUTOMATION SERVICE AREAS —
8 Automation Disciplines Under One Roof
Full-scope industrial automation — from field instruments to enterprise SCADA. View all services →
PLC Programming
4 service areas
- Siemens S7-300 / S7-1500
- Allen-Bradley ControlLogix
- Mitsubishi MELSEC
- Schneider Modicon M340
SCADA / HMI Design
4 service areas
- WinCC / iFIX / Wonderware
- Ignition SCADA Platform
- HMI Screen Development
- Alarm & Event Management
Control Panel Engineering
4 service areas
- MCC & Power Distribution Panels
- PLC & Relay Logic Panels
- Junction Boxes & Marshalling
- ATEX Ex d / Ex e Panels
Field Instrument Integration
4 service areas
- 4-20mA Analog I/O Loops
- HART / Profibus / Modbus
- EtherNet/IP & Profinet
- Wireless HART Sensors
VFD & Drive Systems
4 service areas
- ABB / Siemens / Danfoss VFDs
- Servo Drive Configuration
- Soft Starter Applications
- Energy-Saving Drive Tuning
Safety & SIS Systems
4 service areas
- Safety PLC (SIL 1 / 2 / 3)
- Emergency Shutdown (ESD)
- Fire & Gas Interlock Logic
- SIL Assessment & Verification
Remote Monitoring & IoT
4 service areas
- OPC-UA Data Connectivity
- Cloud SCADA Dashboards
- Mobile Alerts & Reporting
- Data Historian Integration
Documentation & Validation
4 service areas
- P&ID & Loop Diagrams
- GAMP 5 / 21 CFR Part 11
- FAT / SAT Test Protocols
- O&M Manuals & Training
— WHAT YOU GET —
Every Automation Project Includes
PLC Programming
IEC 61131-3 programming in Ladder, FBD, or SFC — Siemens, Allen-Bradley, Mitsubishi, Schneider. Fully documented, commented code with revision control.
SCADA / HMI Design
Intuitive operator interfaces with real-time process mimic, alarm management, trend logging, and batch reporting — WinCC, iFIX, Wonderware, or Ignition.
Control Panel Fabrication
In-house panel building: MCC, PLC panels, relay logic panels, junction boxes. Fabricated, wired, tested, labelled per ISA/IEC standards before dispatch.
Field Instrument Integration
4-20mA, HART, Profibus, Modbus, EtherNet/IP — full loop wiring, termination, and loop check for every field instrument connected to the PLC system.
VFD & Drive Commissioning
ABB, Siemens, Danfoss, Yaskawa VFDs — parameter setting, PLC integration, soft starter setup, energy-saving drive tuning, and commissioning reports.
Safety Interlock Systems
Safety PLC (SIL 1/2/3), ESD design and programming, fire & gas interlock, SIL assessment per IEC 61511 — complete safety lifecycle documentation.
Remote Monitoring & IoT
OPC-UA connectivity, cloud dashboard integration, mobile alarm notifications, data historian setup — visibility from anywhere, on any device.
Full Project Documentation
P&ID, loop diagrams, instrument index, cause & effect matrix, As-Built drawings, GAMP 5 / FAT / SAT protocols, O&M manuals, and training records.
PLC · SCADA · Control Panels · Safety Systems · Pan-Gujarat
Ready to Automate Your Plant?
Free consultation — site visit, automation scope review, and proposal within 48 hours
— HOW IT WORKS —
Automation Project Delivery Process
Process Study & Gap Analysis
Plant walk-down, process flow review, P&ID study. Identify automation gaps, manual bottlenecks, safety risks. Define automation scope, I/O count, and system architecture — documented in a detailed Automation Scope of Work.
Automation Architecture Design
Define PLC I/O list, SCADA screen architecture, network topology (Profibus, Modbus, EtherNet/IP), instrument datasheets, hardware BOM. Architecture reviewed with client before hardware procurement.
Hardware Sourcing & Panel Fab
Panels fabricated in-house — PLC panels, MCC, junction boxes. All hardware sourced from authorized OEM distributors. Wiring per ISA/IEC standards. In-house panel testing and continuity check before dispatch.
PLC / SCADA Programming
Ladder, FBD, or SFC programming per IEC 61131-3. SCADA/HMI graphics, alarm management, recipe management, batch reporting. Factory Acceptance Test (FAT) at our facility before site delivery.
Site Installation & Commissioning
Field installation, cable termination, loop checkout, I/O verification, instrument calibration loop check. Loop-by-loop commissioning. Pre-commissioning punch list cleared before handover.
Training, Handover & AMC Support
Operator and maintenance training. As-Built documentation (P&ID, loop folders, software backup). AMC support for PLC/SCADA maintenance, software changes, and emergency callout — ongoing partnership.
Industry Applications
Industries We Automate
Pharmaceutical & Biotech
21 CFR Part 11 compliant SCADA, GAMP 5 validated automation, audit trail, batch record systems, clean room environmental monitoring — USFDA, WHO, EU GMP ready.
Know MoreChemical & Petrochemical
ATEX-rated PLCs, ESD systems, fire & gas interlock, DCS integration, reactor temperature control, pressure relief interlock — for Dahej, Ankleshwar, and Vadodara chemical plants.
Know MoreFood & Beverage
FSSC 22000 / FSSAI compliant automation — CIP/SIP control, temperature/humidity logging, batch traceability, allergen changeover interlock, hygienic panel construction.
Know MoreOil, Gas & Pipelines
Intrinsically safe field devices, DCS/SCADA for flow metering stations, compressor automation, pig launcher/receiver sequencing, remote monitoring via GPRS/4G.
Know MorePower & Utilities
Boiler automation, turbine control, load management SCADA, energy metering integration, generator AMF/ATS control, solar power SCADA monitoring.
Know MoreWater & Waste Treatment
SCADA for WTP and STPs, pump scheduling, chemical dosing automation, flow metering, quality monitoring, remote monitoring for municipal utilities.
Know MoreTextile & Dyeing
Process temperature control, chemical dosing automation, ETP automation, steam control, production reporting SCADA — for Surat and Ahmedabad textile manufacturers.
Know MoreAutomotive & Manufacturing
Conveyor PLC control, robotic integration, quality inspection vision systems, poka-yoke interlock, OEE monitoring SCADA — for Sanand, Halol, and Vadodara auto plants.
Know MoreWhy Choose Prism
Automation + Instrumentation.
The Only Partner You Need.
Prism is unique: we combine automation engineering with NABL-accredited calibration under one roof. Our PLC/SCADA engineers and instrumentation calibration team work together — delivering automation systems with pre-calibrated, loop-checked field instruments from day one.
— STANDARDS & CERTIFICATIONS —
Automation That Meets Every Compliance Standard
IEC 61131-3
PLC programming languages standard
IEC 61511
Functional safety / SIL for SIS
GAMP 5
Pharma automation validation guideline
21 CFR Part 11
Electronic records & audit trail
ISA-88
Batch process automation standard
ISA-99 / IEC 62443
Industrial cybersecurity
IEC 60204-1
Safety of machinery — electrical equipment
ATEX / IECEx
Hazardous area equipment certification
Automation + Calibration — The Prism Advantage
Unlike pure automation firms, Prism combines PLC/SCADA engineering with NABL-accredited calibration (CC-2480). Field instruments are calibrated at our laboratory before loop installation — eliminating post-commissioning calibration delays and ensuring every loop is calibration-compliant from day one.
350+
Projects Delivered
12+
PLC Platforms
— Our Clients —
Trusted By Gujarat's Leading Industries
— CLIENT VOICES —
What Our Automation Clients Say
Prism designed and commissioned our clean room SCADA system aligned with GAMP 5. Audit trail, 21 CFR Part 11 electronic records, alarm management — all delivered on schedule. The system passed our USFDA audit without a single observation related to automation. Outstanding technical team.
We needed to upgrade legacy relay panels to modern PLC-based control for our gas processing facility. Prism handled the entire migration — ATEX-rated Siemens S7 PLCs, ESD integration, SCADA with remote access. Zero unplanned downtime since commissioning.
Prism automated our chemical dosing skids with VFD-controlled pumps and Modbus-integrated SCADA. Delivered in 6 weeks, well within our planned shutdown window. Recipe management and batch reporting saved us hours of manual documentation every day.
Prism designed and commissioned our clean room SCADA system aligned with GAMP 5. Audit trail, 21 CFR Part 11 electronic records, alarm management — all delivered on schedule. The system passed our USFDA audit without a single observation related to automation. Outstanding technical team.
We needed to upgrade legacy relay panels to modern PLC-based control for our gas processing facility. Prism handled the entire migration — ATEX-rated Siemens S7 PLCs, ESD integration, SCADA with remote access. Zero unplanned downtime since commissioning.
Prism automated our chemical dosing skids with VFD-controlled pumps and Modbus-integrated SCADA. Delivered in 6 weeks, well within our planned shutdown window. Recipe management and batch reporting saved us hours of manual documentation every day.
Prism designed and commissioned our clean room SCADA system aligned with GAMP 5. Audit trail, 21 CFR Part 11 electronic records, alarm management — all delivered on schedule. The system passed our USFDA audit without a single observation related to automation. Outstanding technical team.
We needed to upgrade legacy relay panels to modern PLC-based control for our gas processing facility. Prism handled the entire migration — ATEX-rated Siemens S7 PLCs, ESD integration, SCADA with remote access. Zero unplanned downtime since commissioning.
Prism automated our chemical dosing skids with VFD-controlled pumps and Modbus-integrated SCADA. Delivered in 6 weeks, well within our planned shutdown window. Recipe management and batch reporting saved us hours of manual documentation every day.
Get In Touch
Request a Free Consultation
Describe your automation requirement — process type, existing equipment, I/O count estimate, industry. We respond with a technical consultation and preliminary scope within 48 hours.
Project Coverage
Automation Projects
Across All of Gujarat
Prism delivers automation projects across all Gujarat cities and GIDC industrial zones — from Ahmedabad pharma clusters to Dahej petrochemical complex.
— CONSULTING SERVICES —
All Consulting Services We Offer
8 consulting services — all under one expert team. View all services →
Instrument Supply
4 service areas
- Pressure & Temperature Instruments
- Dimensional & Flow Instruments
- Electrical & Process Instruments
- Lab & Scientific Equipment
Automation Solutions
4 service areas
- PLC / SCADA Systems
- Process Automation Design
- Sensor & Transmitter Integration
- Control Panel Engineering
MEP Consulting
4 service areas
- Mechanical System Design
- Electrical System Planning
- Plumbing & HVAC Layout
- Utility Optimization
ISO 9001 / 14001 / 45001
4 service areas
- Gap Analysis & Readiness
- Documentation & Procedures
- Internal Audit Support
- Certification Audit Prep
NABL Accreditation Support
4 service areas
- NABL Application Assistance
- QMS Documentation
- Laboratory Setup Guidance
- Pre-Assessment Audit
HACCP / FSSC 22000
4 service areas
- Hazard Analysis & HACCP Plan
- Prerequisite Programs (PRPs)
- FSSC 22000 Gap Analysis
- Food Safety Documentation
Industrial Pathshala
4 service areas
- Calibration Training Programs
- GMP / GDP Awareness
- Metrology Fundamentals
- On-site Workshop Delivery
Work Optimisation
4 service areas
- Process Efficiency Audit
- Lean Manufacturing Support
- Workflow Gap Analysis
- SOP Writing & Training
— FAQ —
Automation Solutions — Frequently Asked Questions
Ready to Automate Your Process?
Call or WhatsApp to discuss your automation project — PLC, SCADA, control panels, or complete turnkey automation. We deliver across Gujarat.
Prism Calibration Centre · F 101, Rudraksh Complex 2, Phase 3, GIDC Vatva, Ahmedabad, Gujarat 382445
Automation Services Disclaimer
Automation solutions provided by Prism Calibration Centre are designed for industrial applications. PLC/SCADA systems for safety-critical (SIL) and GxP applications require appropriate validation and certification per applicable standards. Project scope, deliverables, and timelines are defined in the project proposal and contract. Pre-commissioning site conditions are the responsibility of the client.