HACCP · FSSC 22000 · ISO 22000 · FSSAI Compliance · Gujarat
HACCP / FSSC 22000
Consulting Gujarat
Gujarat's trusted food safety consulting partner — HACCP plan development, FSSC 22000 certification, ISO 22000:2018 QMS, and FSSAI compliance. From hazard analysis and CCP identification to prerequisite programs, staff training, and certification audit support. Most clients achieve FSSC 22000 in the first attempt.
GFSI Recognised
FSSC 22000
200+ Food
Companies Certified
— WHAT IS HACCP / FSSC 22000 —
Science-Based Food Safety
From Farm Gate to Consumer Plate
HACCP and FSSC 22000 are systematic food safety management approaches that identify, analyse, and control biological, chemical, and physical hazards in food production — protecting consumers, meeting regulatory requirements, and unlocking access to demanding export and retail markets.
What Every Food Safety Project Includes
HACCP / FSSC 22000 / FSSAI Compliance
Hazard Analysis
Identify biological, chemical, physical hazards
HACCP Plan
Determine CCPs, critical limits, and monitoring
PRPs
Implement prerequisite programs for hygiene
Documentation
Food safety manuals, checklists, and forms
Validation
Validate food safety control measures
Certification
Support during external FSSC/HACCP audits
A food safety incident = brand damage, recall costs, and criminal liability
A single pathogen contamination event, allergen mislabelling, or foreign body complaint can trigger product recalls costing crores, destroy brand trust built over decades, and result in criminal liability under FSSAI. Systematic HACCP management prevents these incidents by identifying and controlling hazards before they reach consumers.
Export customers require FSSC 22000 or GFSI-recognised certification
EU retailers (Tesco, Sainsbury's, Aldi), US food manufacturers, and Middle East distributors require their food suppliers to hold a GFSI-recognised certification — FSSC 22000, BRC, or SQF. Without FSSC 22000, you cannot qualify as an approved supplier regardless of your product quality.
FSSAI compliance alone is not enough for organised retail and export
FSSAI licensing is the legal minimum. Organised retail buyers (Big Bazaar, Reliance Fresh, D-Mart) and export buyers require documented food safety management systems beyond FSSAI. HACCP and FSSC 22000 are the market access requirements that separate professionally managed food companies from unorganised suppliers.
— FOOD SAFETY SERVICE AREAS —
HACCP & FSSC 22000 — Complete Consulting Support
From FSSAI compliance to GFSI-recognised FSSC 22000 certification. View all services →
HACCP Plan Development
4 deliverables
- Hazard Analysis (Biological, Chemical, Physical)
- CCP & OPRP Identification
- Critical Limits & Monitoring
- Corrective Action Records
Prerequisite Programs
4 deliverables
- GHP / GMP Documentation
- Pest Control Procedures
- Cleaning & Sanitation SOPs
- Supplier Approval Procedures
FSSC 22000 Certification
4 deliverables
- ISO 22000:2018 QMS Setup
- FSSC 22000 Additional Requirements
- Management System Integration
- Certification Audit Support
FSSAI Compliance
4 deliverables
- FSSAI Act & Regulations Review
- Labelling Compliance Check
- Food Safety Officer Training
- FSSAI Audit Preparation
Food Safety Training
4 deliverables
- HACCP Team Training
- Food Handler Hygiene Training
- Allergen Management Training
- Internal Auditor Course
Gap Analysis & Mock Audit
4 deliverables
- FSSC 22000 Gap Assessment
- HACCP Validation Review
- Regulatory Compliance Audit
- Pre-Certification Mock Audit
— WHAT YOU GET —
Every Food Safety Engagement Includes
Hazard Analysis
Systematic identification of biological, chemical, physical, and radiological hazards at every process step. Severity and likelihood risk assessment per Codex HACCP principles.
HACCP Plan & CCPs
Decision tree application to identify CCPs and OPRPs. Critical limits, monitoring procedures, corrective action records, and verification activities for every CCP.
Prerequisite Program (PRPs)
Documented PRPs for: facility hygiene, pest control, cleaning & sanitation, personal hygiene, allergen management, supplier approval, and waste management.
FSSC 22000 / ISO 22000 QMS
Complete ISO 22000:2018 management system documentation with FSSC 22000 additional requirements — management commitment, communication, emergency preparedness, continual improvement.
Food Safety Training
HACCP team technical training, food handler hygiene training, allergen management training, and certified Internal Auditor Course for FSSC 22000 / ISO 22000.
HACCP Validation
Validate that the HACCP plan controls identified hazards under real production conditions — challenge testing review, monitoring data analysis, and validation records.
Mock Audit & Gap Analysis
Pre-certification mock audit against FSSC 22000 requirements, HACCP plan review, PRP effectiveness check — identify and close gaps before the real certification audit.
Post-Certification Support
Annual surveillance audit preparation, HACCP plan review for process changes, internal audit, management review facilitation — keeping your FSSC 22000 certification live and effective.
HACCP · FSSC 22000 · ISO 22000 · FSSAI · Gujarat
Ready to Get FSSC 22000 Certified?
Free food safety gap analysis — understand where you stand before committing to certification
— HOW IT WORKS —
HACCP / FSSC 22000 Journey — Step by Step
Process Flow & Scope Definition
Define the food safety management system scope — products, processes, customer base, and regulatory requirements (FSSAI, FSSC 22000, customer codes). Develop detailed process flow diagrams for all products in scope.
Prerequisite Programs (PRPs)
Document and verify effectiveness of PRPs (Prerequisite Programs): facility layout and design, cleaning and sanitation, pest control, personal hygiene, supplier management, equipment maintenance, and allergen management.
Hazard Analysis
Systematic identification of biological (pathogens), chemical (allergens, pesticides, additives), physical (glass, metal), and radiological hazards at every process step. Evaluate severity and likelihood to determine significant hazards.
CCP & OPRP Identification
Apply the decision tree (Codex HACCP Principles) to identify Critical Control Points (CCPs) and Operational Prerequisite Programs (OPRPs). Establish critical limits, monitoring procedures, corrective actions, and verification activities for each CCP.
Documentation & Training
Complete FSSC 22000 / HACCP documentation package. Train HACCP team, food handlers, and management. Conduct HACCP plan validation — verify the plan controls the identified hazards under real production conditions.
Certification Audit Support
Pre-certification mock audit, HACCP plan review, and corrective action closure. Support during FSSC 22000 Stage 1 (document review) and Stage 2 (site audit). Most Prism-prepared clients achieve FSSC 22000 certification in the first attempt.
Food Sector Applications
Food Sectors We Support
Dairy & Dairy Products
HACCP plans for milk processing, UHT, paneer, cheese, ghee, and ice cream. FSSC 22000 certification aligned with FSSAI, BIS, and export market requirements (EU, US, UAE).
Know MoreBeverages & Juices
Hazard analysis for carbonated beverages, juices, water, and energy drinks. CCP management for pasteurisation, filtration, and filling. FSSC 22000 for retail customer compliance.
Know MoreProcessed Foods & Snacks
HACCP for bakery, confectionery, snack foods, spices, and ready-to-eat products. Allergen management, packaging material hazards, shelf-life validation. FSSC 22000 for FMCG and export markets.
Know MoreCold Chain & Frozen Food
HACCP for frozen food processing and cold chain operations. Temperature control CCPs, cold chain monitoring, defrost procedures. FSSC 22000 with cold chain PRP documentation.
Know MoreSeafood & Meat Processing
HACCP for seafood, poultry, and meat — microbiological hazard control, chilling and freezing CCPs, cross-contamination prevention. Export market HACCP compliance (EU, USFDA, UKKFDA).
Know MoreSpices & Condiments
HACCP for spice processing — aflatoxin control CCPs, pesticide residue management, metal detection, moisture control for microbial safety. FSSAI and APEDA export compliance.
Know MoreFood Packaging Materials
FSSC 22000 Part 4 for food contact packaging material manufacturers. Migration hazard analysis, hygiene management system, supplier approval for raw materials — required by food company customers.
Know MoreFood Storage & Logistics
HACCP for food storage (cold store, dry warehouse) and distribution operations. FSSC 22000 Part 3 for storage and distribution — temperature control, contamination prevention, pest management.
Know MoreWhy Choose Prism
Food Safety Consulting
That Delivers Real Certification.
Prism combines food safety consulting expertise with NABL-accredited calibration — ensuring your HACCP critical control point monitoring instruments (temperature loggers, pH meters, metal detectors) are calibrated to NABL standards. Your entire food safety system, from HACCP documentation to instrument traceability, under one partner.
— STANDARDS WE SUPPORT —
Food Safety Standards & Regulatory Frameworks
FSSC 22000 v6
GFSI-recognised food safety certification
ISO 22000:2018
Food safety management system
Codex HACCP
7 principles, 12 application steps
FSSAI Act 2006
Indian food safety regulatory framework
ISO 22002 Series
Sector-specific PRPs (food, catering, packaging)
BRC Food Issue 9
British Retail Consortium food standard
SQF Edition 9
Safe Quality Food standard
APEDA / EIC / MPEDA
Indian export agency requirements
Food Safety + Calibration — The Prism Advantage
HACCP monitoring CCPs require calibrated instruments — thermometers, pH meters, metal detectors, checkweighers. Prism designs your HACCP plan AND calibrates the instruments that monitor your CCPs at our NABL CC-2480 laboratory. One partner for your complete food safety infrastructure — HACCP documentation + calibrated, NABL-certified instruments.
200+
Food Companies
97%
FSSC First Pass
— Our Clients —
Trusted By Gujarat's Leading Industries
— CLIENT VOICES —
What Our Food Safety Clients Say
Prism helped us develop our HACCP plan for the new cheese processing line. Comprehensive hazard analysis, CCP identification, monitoring procedures, and corrective action records — all aligned with FSSAI and Codex requirements. The documentation was thorough and audit-ready. Highly recommended for food safety consulting.
FSSC 22000 certification was a requirement from our UK retail customer. Prism guided us through the entire process — ISO 22000 QMS, PRP and OPRP documentation, HACCP plan, and management system integration. We achieved certification in 6 months. Prism's team understood both the technical and commercial aspects of food safety.
We had a FSSAI license but no structured food safety management system. Prism built our HACCP plan from scratch, trained our production team, and prepared us for FSSC 22000 certification. The investment has already paid back through new export orders that required FSSC 22000 from our customers.
Prism helped us develop our HACCP plan for the new cheese processing line. Comprehensive hazard analysis, CCP identification, monitoring procedures, and corrective action records — all aligned with FSSAI and Codex requirements. The documentation was thorough and audit-ready. Highly recommended for food safety consulting.
FSSC 22000 certification was a requirement from our UK retail customer. Prism guided us through the entire process — ISO 22000 QMS, PRP and OPRP documentation, HACCP plan, and management system integration. We achieved certification in 6 months. Prism's team understood both the technical and commercial aspects of food safety.
We had a FSSAI license but no structured food safety management system. Prism built our HACCP plan from scratch, trained our production team, and prepared us for FSSC 22000 certification. The investment has already paid back through new export orders that required FSSC 22000 from our customers.
Prism helped us develop our HACCP plan for the new cheese processing line. Comprehensive hazard analysis, CCP identification, monitoring procedures, and corrective action records — all aligned with FSSAI and Codex requirements. The documentation was thorough and audit-ready. Highly recommended for food safety consulting.
FSSC 22000 certification was a requirement from our UK retail customer. Prism guided us through the entire process — ISO 22000 QMS, PRP and OPRP documentation, HACCP plan, and management system integration. We achieved certification in 6 months. Prism's team understood both the technical and commercial aspects of food safety.
We had a FSSAI license but no structured food safety management system. Prism built our HACCP plan from scratch, trained our production team, and prepared us for FSSC 22000 certification. The investment has already paid back through new export orders that required FSSC 22000 from our customers.
Get In Touch
Request a Free Food Safety Gap Analysis
Share your food product category, production scale, current food safety status, and target certification. We respond within 48 hours.
Coverage
Food Safety Consulting
Across All of Gujarat
On-site HACCP and FSSC 22000 consulting delivered across Gujarat.
— CONSULTING SERVICES —
All Consulting Services We Offer
8 consulting services — all under one expert team. View all services →
Instrument Supply
4 service areas
- Pressure & Temperature Instruments
- Dimensional & Flow Instruments
- Electrical & Process Instruments
- Lab & Scientific Equipment
Automation Solutions
4 service areas
- PLC / SCADA Systems
- Process Automation Design
- Sensor & Transmitter Integration
- Control Panel Engineering
MEP Consulting
4 service areas
- Mechanical System Design
- Electrical System Planning
- Plumbing & HVAC Layout
- Utility Optimization
ISO 9001 / 14001 / 45001
4 service areas
- Gap Analysis & Readiness
- Documentation & Procedures
- Internal Audit Support
- Certification Audit Prep
NABL Accreditation Support
4 service areas
- NABL Application Assistance
- QMS Documentation
- Laboratory Setup Guidance
- Pre-Assessment Audit
HACCP / FSSC 22000
4 service areas
- Hazard Analysis & HACCP Plan
- Prerequisite Programs (PRPs)
- FSSC 22000 Gap Analysis
- Food Safety Documentation
Industrial Pathshala
4 service areas
- Calibration Training Programs
- GMP / GDP Awareness
- Metrology Fundamentals
- On-site Workshop Delivery
Work Optimisation
4 service areas
- Process Efficiency Audit
- Lean Manufacturing Support
- Workflow Gap Analysis
- SOP Writing & Training
— FAQ —
HACCP / FSSC 22000 — Frequently Asked Questions
Ready to Get FSSC 22000 Certified?
Call or WhatsApp to discuss HACCP plan development, FSSC 22000 certification, or FSSAI compliance — for any food product or category.
Prism Calibration Centre · F 101, Rudraksh Complex 2, Phase 3, GIDC Vatva, Ahmedabad, Gujarat 382445
Food Safety Consulting Disclaimer
FSSC 22000 certification is granted by independent, GFSI-recognised certification bodies — not by Prism. HACCP plans developed by Prism are based on information provided by the client about their products, processes, and ingredients. The client is responsible for validation of the HACCP plan under their specific production conditions and for maintaining compliance with applicable FSSAI regulations and customer requirements. Prism does not guarantee certification outcomes.